This is an issue I am familiar with. The problem is that currentbattery technology is not up to the task of stop/start demands. Not even the high-end AGM batteries with the carbon paste additives. If you are technically savvy, try googling some terms like "dynamic charge acceptance"and "cycle life" in combination with "stop/start." You'll learn a lot.
The problem goes like this. A stop/start system has to power a lot of load during the engine-off events and still have enough charge left to restart the car. After restart, the alternator has to then crank out higher current to quickly recharge the battery so it can be ready for the next engine-off event.
Batteries have a characteristic called dynamic charge acceptance, which is a limit on how quickly they can be recharged by the alternator or regenerative braking. The battery also has a characteristic called cycle life. Stop/start systems go through many more off and on cycles than regular cars and also discharge the battery more during the off cycle to maintain your comfort.Standard lead-acid batteries (LABs) do not have very good charge acceptance and, whiletheir cycle life isadequate for aconventional car,they are wholly unsuitable for stop/start. To address the problem auto makers use a newer battery type called Absorbed Glass Matt (AGM) with carbon paste additives in the electrodes to improve charge acceptance and cycle life. Although it is an improvement over LABs in terms of cycle life and charge acceptance, the charge acceptance still begins to degrade after a few hundred stop start cycles due to sulfation of the electrodes. The result is that thesystem works great at first, but after charge acceptance begins to degrade, you need to drive farther between engine off events to allow the battery to fully charge. So, you begin to notice the stop/start does not seem to work as frequently and, when it is off, it may not stay off as long as it once did. After about 6 months to one year of normal driving it will not work at all, but the battery can still retain enough entergy to start your car at the beginning of your trip. So the car remains functional, but the advantages of stop/start are no longer available.Ford can give you a new top-of-the-line AGM battery, but you will be in the same situationsix months toa year later.
Ford is well aware of this problem, as are all automakers, though they will never admit it in a warranty claim. Battery makers are also aware of the problem and the race is on to find a solution. A lot of companies are now offering better lithium batteries, but these are presentlyfar too expensive and lithium batteries don't like the heat under the bonnet. Others are offering combinations of batteries with super-capacitors because the capacitors retain high charge acceptance for thousands of cycles. BMW is presently testing a different type of battery altogether, called lead-carbon (PbC, not to be confused with carbon additives), which acts as a hybrid battery-supercapacitor andis also capable of retaining charge acceptance for thousands of cycles. Unfortunatelyit is not available to the consumer yet, and would probably require some design changes because of the different voltage profile.
The stop/start concept is a great one. It is a shame that it is getting a bad reputation so early on because of the battery issues. Until the battery technology catches up, however, there probably is not much you can do except toconvince Ford to buy you a new AGM battery every year until the warranty is up. The more expensive you can make this for Ford, the more incentive they will have to improve the battery technology used in their S/S systems.
Edited by: jimw1960